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FRONTIER SCIENTIFIC SOLUTIONS

519,104 Square Feet. Multiple Temperature Zones. One Integrated Fire Protection Solution.

Client: Frontier Scientific Solutions
Fire Protection Contractor: North American Fire Protection
Location: Wilmington International Airport, Wilmington, North Carolina
Facility Size: 519,104 Square Feet
Temperature Range: Ambient Storage to −20°F Freezer
Building Height: 45 Feet

The Challenge

Frontier Scientific needed to protect a massive pharmaceutical facility with vastly different fire protection demands, from high-density storage to freezer environments operating at −20°F. Conventional sprinkler layouts alone could not address the specialized requirements of insulated ceilings, temperature-sensitive spaces and secure storage.

This project required fire protection systems capable of safeguarding:

  • High-density storage requiring ESFR sprinkler systems
  • Freezer environments operating at −20°F
  • Insulated metal panel ceilings in temperature-controlled zones
  • Cold storage, 40-degree cooler and ambient storage areas
  • Secure storage and specialized spaces
  • Office and support areas

Each zone presented a different hazard profile and operating temperature. The challenge was designing one coordinated fire protection system that would perform reliably across the entire cold storage distribution facility while protecting temperature-sensitive pharmaceutical product.

The Solution

North American Fire Protection delivered comprehensive design-build fire protection for the facility:

  • Tailored for storage: Designed and installed 14 ESFR sprinkler systems for high-density storage protection.
  • Built for extreme temperatures: Integrated ESFR dry pendent sprinklers through insulated metal panel ceilings, with sealing assemblies and overhead protection, creating freezer fire sprinkler systems designed for −20°F operation.
  • Coordinated across the entire facility: Incorporated a 2,500 GPM diesel fire pump, seismic bracing and protection for specialized spaces.

The result is a set of fire protection systems designed to protect people, product and operations across every temperature zone in the building.

Value Delivered

North American Fire Protection delivered more than a code-compliant fire sprinkler system. We provided a complete fire protection solution designed around the owner’s product integrity goals and the design-builder’s construction schedule.

Project value included:

  • Complete fire protection for 519,104 square feet of cold storage, freezer and ambient storage space
  • 14 ESFR sprinkler systems protecting high-density storage
  • Freezer fire sprinkler systems designed for −20°F environments and insulated metal panel ceilings protected with Viking 16,8K ESFR dry pendent sprinkler
  • Reliable fire water supply from a 2,500 GPM diesel fire pump
  • Seismic bracing supporting seismic design category
  • One coordinated strategy across multiple temperature zones
  • Mission-critical fire protection supporting continuous life sciences distribution

Scope of Services

North American Fire Protection provided complete fire protection services, including:

  • Fire sprinkler system design
  • ESFR sprinkler systems
  • ESFR Dry pendent sprinkler installation through insulated metal panel ceilings
  • Sealing assemblies and overhead protection
  • 2,500 GPM diesel fire pump
  • Seismic bracing
  • Protection for specialized spaces

Why This Project Matters

Life sciences cold storage fire protection demands more than standard warehouse fire protection.

High-density storage, freezer environments, insulated ceilings and temperature-sensitive pharmaceutical product each require a different fire protection strategy. Protecting these facilities requires specialized design, careful coordination with the design-builder and experience with complex industrial construction.

The Frontier Scientific Solutions facility demonstrates North American Fire Protection’s expertise as an industrial fire sprinkler contractor delivering distribution center fire sprinkler systems for cold storage, pharmaceutical and mission-critical operations where reliability and product integrity cannot be compromised.

About Frontier Scientific Solutions

Frontier Scientific Solutions is building a global gateway dedicated to the life sciences supply chain. Its cGMP cold storage distribution facility at Wilmington International Airport is the first phase of a three-phase development supported by a $1.5 billion investment from GID.

With direct airfield access and Free Trade Zone benefits, the facility is designed to speed the safe transport of time-sensitive and temperature-sensitive biopharmaceutical products between the United States and Europe. A sister facility is planned at Shannon Airport in Ireland.

Project Impact

  • 519,104 square-foot cGMP cold storage distribution facility
  • First phase of a three-phase life sciences gateway at Wilmington International Airport
  • Cold storage, freezer storage and ambient storage under one roof
  • Freezer environments operating at −20°F
  • 14 ESFR sprinkler systems for high-density storage
  • 2,500 GPM diesel fire pump
  • Fully integrated fire protection systems designed for long-term reliability

Built to Protect

From life sciences cold storage and pharmaceutical distribution centers to food processing facilities and mission-critical operations, North American Fire Protection designs and installs fire protection systems for complex environments where performance, reliability and business continuity matter.

As a national fire protection contractor and design-build fire sprinkler contractor, our team delivers ESFR sprinkler systems, freezer fire sprinkler systems and complete fire protection services built around your facility, your schedule and your long-term operational success.

Planning a Complex Facility?

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North American Fire Protection Built to Protect. People, Projects and Commitments.

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